The core mould vibration tube making process is a relatively advanced process in the tube making industry, especially the production of large diameter and extra-large diameter tube has irreplaceable advantages of other processes.Mechanization degree is relatively high, high efficiency, environmental protection and other advantages by the majority of users. The equipment is mainly composed of rolling press, cross beam bearing internal mould, main vibrator, hydraulic system, electric control system, internal and external mould and other accessories.
Basic working principle: The molding machine is located underground for vertical production. The whole inner core mold and the whole outer core mold are combined to form a closed structure. The vibration energy used for compaction comes from the large excitation force of the whole central vibrator, which is fixed on the inner core mold through mechanical expansion block and can achieve rapid mold change.The central vibrator sends out a strong exciting force, which is transmitted in all directions through the inner mold. The concrete liquefies and discharges air under the strong exciting force.Free-flowing concrete fills gaps between each other, so the structure is compact and the concrete is strong.
Core mold vibration technology advantages:(1) highly mechanized and automated production with high production efficiency and less labor occupation
(2) output is not limited by the number of models
(3) a specification product USES a set of models to produce products with high precision
(4) less use of rigid concrete cementing materials and lower cost
(5) high frequency vibration forming concrete of rigid concrete does not occur lamination and segregation action. Tubular concrete has high strength and good homogeneity
(6) the small number of immediately demodulating models after molding greatly reduces the input and use cost of the models
(7) save energy by natural or low temperature steam curing method at 30 ºC or 40ºC
(8) it can be formed with base and non-circular reinforced concrete pipe
(9) production environment improvement operation labor intensity low civilized production
(10) can produce wall chimerism corrosion of plastic film pipe process is simple
(11) less process, less short auxiliary hoisting equipment in the production line
(12) there is no waste water in the production and the industrial waste residue is less.
Equipment basic information parameters:model | XM800-2400 1350-3600 |
voltage | 380V |
power | 120KW |
Electric control system | pLC system |
color | Users to customize |
operation | automatic |
Production tube diameter | Φ800-Φ3600 |
Production pipe length | 2m 2.5m 3m. |
oduction tube form | Flared, tongue-and-groove, steel socket, flat, and other shaped tubes, |
The central vibrator is the core of the core mould vibration equipment and an important symbol of the equipment quality and reliability.Our company after many technical improvements, the technical level tends to mature.Adopt domestic and foreign famous brand bearing, adopt proprietary technology to enlarge bearing concentrated stress area, enhance the service life of equipment.Vibration source patented technology, 4,000 hits per minute to ensure the concrete is fully compact.The exciting force can be arbitrarily adjusted with the size of the pipe.The main vibrator adopts multi-point forced oil direct injection lubrication technology, the vibrator works stable temperature for a long time, and the equipment runs reliably..Special flexible connecting shaft is adopted to enhance the rectifying ability between the vibrator and the main drive shaft.
Company delivery siteThe user scene
Yangzhou su ri machinery co., LTD. Is a company with many years of experience in design and production of cement products equipment,My company supporting the production of mixing stations, rolling welding machines and other cement pipe equipment and mold. its integrity, comprehensiveness, sex of various cement tube machine production more smoothly, more convenient, is helpful for users to realize production automation, control, automation, improve the market competitiveness.We always uphold the quality first, customer first business philosophy, is committed to providing the best quality services for users.